Why Air Dryers Are Essential for Industrial Efficiency and Moisture Control

Moisture is the real enemy of the efficiency of compressed air systems in industrial processes. Industries like manufacturing, healthcare, the automotive industry, etc. heavily depend on compressed air systems. However, when air is compressed, it also traps water vapour from the air. As a result, this water turns into liquid and builds up in the system. And, this is not a joke because it can cause harm and make the system less efficient. Even a small amount of moisture can reduce industrial equipment's lifespan, increasing maintenance costs.

Operating a critical production line that comes to a halt because moisture has corroded essential components could cost you thousands of dollars every hour. And, this is frustrating, right? That’s why you need a top-quality air dryer. These essential systems remove moisture and also protect your equipment and save you money in the long run.

Today, we will understand why industries need top-quality air dryers for air compressors to remove moisture and ensure industrial processes run smoothly. 

Let’s begin-

The Risks of Moisture in Industrial Systems

When compressed air contains moisture, it causes a wide pool of problems. 

Corrosion of Equipment

Moisture leads to rust, and rust weakens everything it touches. So, with time, corrosion damages your expensive equipment and you find no other options than costly replacements.

Reduced Efficiency

Wet air reduces the efficiency of tools and machinery and this leads to higher energy consumption. For example, moisture can block valves and make air filters work harder. This inefficiency increases energy consumption which drives up operational costs.

Product Contamination

Some businesses cannot risk moisture contamination, such as in food, medicines, or electronics. Water droplets may carry bacteria, contaminate the sterilization or affect their texture. Isn't that terrifying? Similarly, in medicine manufacturing, the moist air may upset chemical compositions. Quality control can be achieved on moisture-free air. And that's why air dryers are a must for the compressed air systems used in these types of industries.

Freezing in Cold Environments

If water vapour freezes inside pipes, it can cause blockages or even bursts. In this case, you may have to face unexpected downtime and emergency repairs.

Selecting the Right Type of Air Dryer

There are different types of air dryers, such as refrigerated air dryers, desiccant air dryers, and membrane air dryers, and selecting the right kind is extremely important to make sure that compressed air systems work correctly.

Refrigerated air dryers apply refrigeration to cool and condense moisture inside the compressed air. These types of air dryers are most commonly applied in the manufacturing and service sectors.

Desiccant air dryers use a desiccant material that absorbs moisture and other contaminants from the compressed air. Industries like healthcare, food, and material processing, heavily rely on desiccant dryers.

And, membrane air dryers utilize a semi-permeable membrane that separates moisture and contaminants from compressed air. 

Bottom Line

If you are searching for high-performing air dryers for your application at an affordable cost, look no further than MasterAire. 

We have a wide stock of heavy-duty refrigerated and desiccant air dryers by leading manufacturers. Our energy-efficient industrial air dryers are available online at competitive price deals, along with specific warranty, after-sale support, and more!

In case you find it tricky to pick the right type of dryer for your application, talk to our experts today. 

Explore our products now!